3M heat pro

3M heat pro

vinyl wrapping heat gun

vinyl wrapping heat gun

a heat gun meticulously designed for precision and efficiency, delivering controlled heat to ensure seamless application without damaging the vinyl or underlying paint.

a heat gun meticulously designed for precision and efficiency, delivering controlled heat to ensure seamless application without damaging the vinyl or underlying paint.

solo

solo

twelve weeks

twelve weeks

semester project

semester project

2023

2023

research phase

research phase

two weeks

two weeks

boots on the ground

boots on the ground

In order to get a better understanding of the current professional user workflow, I met Dan, a 5-year auto professional at Deadicated Auto Club. I spent the day with Dan studying his methods of applying vinyl wrap and his go-to tools.




In order to get a better understanding of the current professional user workflow, I met Dan, a 5-year auto professional at Deadicated Auto Club. I spent the day with Dan studying his methods of applying vinyl wrap and his go-to tools.



We discussed the current main shop heat gun, the Wagner Furno 500, and compared it to my reference heat gun. I also showed rough 3D shapes to gauge opinions and interest.



zero premium feel for the price point

cord always getting in the way

lack of adjustability of output temperature 



lack of adjustability of output temperature 



aggressive grips that don’t fit all hands

confusing ui and button layout

key findings

teardown

teardown

With such a straightforward internal structure, the heat gun offers potential for enhancements, such as more precise temperature settings and a space for battery integration, all while preserving its functional design.

With such a straightforward internal structure, the heat gun offers potential for enhancements, such as more precise temperature settings and a space for battery integration, all while preserving its functional design.

*same wagner corded model used by interviewed user

*same wagner corded model used by interviewed user

concept exploration & refinement

concept exploration & refinement

three weeks

three weeks

form & material

form & material

Discovering adjacent forms that peak interest and surface materials such as Tampa® Pol TPY and Textured EPDM.



Discovering adjacent forms that peak interest and surface materials such as Tampa® Pol TPY and Textured EPDM.


2d concepting

2d concepting

Developed 40+ thumbnail variations and detailed sketch pages in Illustrator to explore potential interaction points, form iterations, and user engagement zones.

Developed 40+ thumbnail variations and detailed sketch pages in Illustrator to explore potential interaction points, form iterations, and user engagement zones.

concept elevation utilizing ai

concept elevation utilizing ai

Using a combination of Vizcom and Midjourney AI tools I was quickly able to take quick thumbnails and visualize them to gain inspiration and make concept adjustment.



Using a combination of Vizcom and Midjourney AI tools I was quickly able to take quick thumbnails and visualize them to gain inspiration and make concept adjustment.


ideal workflow

ideal workflow

Using a temperature sensor to automatically adjust the system's output not only makes it easier to prevent burning through wraps but also improves overall efficiency and precision.

Using a temperature sensor to automatically adjust the system's output not only makes it easier to prevent burning through wraps but also improves overall efficiency and precision.

cad & prototyping

cad & prototyping

three weeks

three weeks

base form development

base form development

Using Rhino to further develop the heat gun form based off previous findings and sketching. Creating a range of forms to tune weight distribution and ergonomics.

Using Rhino to further develop the heat gun form based off previous findings and sketching. Creating a range of forms to tune weight distribution and ergonomics.

physicals

physicals

Creating sketches exploring proportion, form, and silhouette, then translating those ideas into 6+ FDM and resin prints. These models helped evaluate in-hand feel, scale, and usability—bridging 2D concepts with real-world physicality.

Creating sketches exploring proportion, form, and silhouette, then translating those ideas into 6+ FDM and resin prints. These models helped evaluate in-hand feel, scale, and usability—bridging 2D concepts with real-world physicality.

product visualization

product visualization

three weeks

three weeks